China OEM CZPT 315 Plastic Extruder Speed Reducer Gearbox Repair/ Zlyj315 Extruder Gearbox bevel gearbox

Product Description

Single Screw Parallel Shaft Reducer for Plastic Extruder (JHM/ ZLYJ/ ZSYJ)

PTT extruder gearboxes have 2 popular series for 2 types screw extruders:
ZLYJ/ZSYJ Series Extruder Gear Units for Single Screw Extruders
SZ Series Extruder Gear Units for Conical Twin Screw Extruders
For parameters of SZ series gearbox and other extruder gearboxes applications, please consult our sales representatives and engineers.
Components:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Keyed CHINAMFG Shaft Input
4. Output Configurations:
Hollow Shaft Output
Models:
ZLYJ112~ZLYJ630
ZSYJ450~ZSYJ630
Features:
1. High strength alloy steel gears and shafts, sturdy and wearable
2. Hollow output shaft integrated with strong thrust bearings to withstand axial force of the screw
3. Large load capacity, superior performance for screw extruders applications
4. High efficiency, high reliability, long service life, low noise
5. Optional international brands of bearings and oil seals (ZheJiang CHINAMFG Oil Seals)

Applications:
Plastic Extruders
Rubber Extruders
Single Screw Extruders (ZLYJ/ZSYJ Series Extruder Gearbox)
Conical Twin Screw Extruders (SZ Series Extruder Gearbox)
Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication (Additional Oil Pump)
Cooling:
Natural Cooling
Auxiliary Cooling Devices

Company Introduction

Get the right gearbox for your equipment.

PTT knows gearbox. As the leading industry gearbox manufacturer, PSS offers the best power transmission solutions to perfectly meet your specific industry application. On gearbox, CHINAMFG has a lot more to share.

We always satisfy all industries with our gearbox

PTT strives for 100% satisfaction from customers of all industries. We welcome challenges to offer tailored design or special solution to satisfy customers’ Special needs on applications. We like to make impossibility become possibility.

Key features

Turbine gearboxes and planetary gearboxes are our advantages. Most companies can only manufacture Helical Bevel gearboxes, and we have a strong design team that has now designed turbine gearboxes up to 70, 000 rpm.

Diversity

PTT offers a vast diversity of gear reducer, geared motor and gearbox. No doubt you are able to find what you need with PTT.

Reliability

PTT is a trustworthy manufacturer you can rely on, no matter in terms of quality, delivery, pricing, service, etc. It becomes our name tag during our history of servicing our customers.

Capability

PTT is able to manufacture 200, 000 sets of gear reducers yearly and keeps investing on development of new series product.

We have a large list of our satisfied clients

Among the large list of our satisfied clients, there are many trend-setting top brands in various industries.

Mian products

Helical Gear Units

Bevel-Helical Gear Units

ZYJ Series Gear Units

DY Series Gear Units

P Planetary Gear Units

MLX Series Mill Gear Units

High Speed Gear Units

Non-stand Gear Units
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

Application: Motor, Machinery, Agricultural Machinery, Plastic and Rubber Extrusion
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Helical
Customization:
Available

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Customized Request

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Shipping Cost:

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Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

speed reducer gearbox

Emerging Trends in Speed Reducer Gearbox Technology

Speed reducer gearbox technology is undergoing continuous advancements, driven by the need for improved efficiency, reliability, and performance in various industrial applications. Some emerging trends in speed reducer gearbox technology include:

  • Compact and Lightweight Designs: Manufacturers are developing speed reducer gearboxes with compact and lightweight designs, allowing for easier integration into space-constrained environments and reducing overall equipment weight.
  • High-Efficiency Gearing: Advanced materials and manufacturing processes are being used to create high-efficiency gear designs, minimizing friction and energy losses, and maximizing power transmission.
  • Integrated Sensors and Monitoring: Many modern speed reducer gearboxes come equipped with integrated sensors and monitoring systems. These technologies enable real-time data collection, condition monitoring, and predictive maintenance, enhancing reliability and reducing downtime.
  • Smart and Digital Gearboxes: The integration of digital technologies, such as IoT (Internet of Things) connectivity and automation, is transforming traditional speed reducer gearboxes into “smart” gearboxes. These gearboxes can communicate with other equipment, adjust settings remotely, and optimize performance based on real-time data.
  • Noise and Vibration Reduction: Noise and vibration reduction technologies are becoming more prominent in speed reducer gearbox design. Enhanced damping and isolation features help minimize noise levels and vibrations, contributing to quieter and more comfortable operating environments.
  • Customization and Modular Design: Manufacturers are offering more customization options and modular designs for speed reducer gearboxes. This allows users to tailor gearboxes to their specific needs and easily replace individual components for maintenance purposes.

As technology continues to evolve, these emerging trends in speed reducer gearbox technology are likely to drive further innovation, enabling industries to achieve higher levels of efficiency, productivity, and overall equipment performance.

speed reducer gearbox

Maintenance Practices for Extending the Lifespan of Speed Reducer Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of speed reducer gearboxes. Here are some crucial maintenance practices to extend their lifespan:

Regular Inspection: Conduct routine visual and auditory inspections to identify any signs of wear, misalignment, or unusual noise. Detecting issues early allows for timely intervention and prevents further damage.

Lubrication: Follow the manufacturer’s guidelines for lubrication frequency and type. Adequate lubrication ensures smooth gear operation, reduces friction, and prevents premature wear and overheating.

Lubricant Quality: Use high-quality lubricants recommended by the gearbox manufacturer. Proper lubricant selection contributes to effective lubrication and protection against corrosion.

Cleaning: Regularly clean the exterior of the gearbox to prevent the accumulation of dirt, debris, and contaminants that could impact its performance and cooling ability.

Torque Check: Periodically check and re-tighten mounting bolts and fasteners to maintain proper torque and prevent loosening due to vibrations and operational forces.

Alignment: Ensure proper shaft alignment to minimize excessive loads on gears and bearings. Misalignment can lead to increased wear and reduced efficiency.

Temperature Monitoring: Monitor the operating temperature of the gearbox and ensure it stays within the recommended range. Excessive heat can degrade lubricant properties and damage internal components.

Seal Inspection: Check seals and gaskets for signs of leaks. Damaged seals can lead to lubricant loss and contamination, affecting gearbox performance.

Filter Replacement: If the gearbox has a filtration system, regularly replace filters to maintain clean lubricant and prevent abrasive particles from causing damage.

Vibration Analysis: Perform periodic vibration analysis to detect any abnormal vibrations that could indicate misalignment, imbalance, or other issues. Addressing these problems promptly can prevent further damage.

Professional Service: Engage with qualified technicians or service providers for comprehensive inspections and maintenance, especially for complex or critical applications.

By adhering to these maintenance practices, you can maximize the lifespan of your speed reducer gearboxes, ensure reliable operation, and avoid costly downtime or premature replacement.

speed reducer gearbox

What Advantages Does a Speed Reducer Gearbox Offer in Industrial Applications?

A speed reducer gearbox provides numerous advantages that make it a valuable component in a wide range of industrial applications. These advantages contribute to improved efficiency, performance, and reliability of machinery and equipment.

1. Speed Reduction: One of the primary benefits of a speed reducer gearbox is its ability to reduce the rotational speed of an input shaft, which is often provided by a high-speed power source such as an electric motor. This speed reduction is crucial in applications where the output speed needs to be lower than the input speed to achieve optimal performance. For example, in manufacturing processes or conveyor systems, a slower output speed is often necessary for precise control and safe handling of materials.

2. Torque Increase: The gear arrangement within a speed reducer gearbox leads to an increase in torque at the output shaft compared to the input shaft. This torque amplification is essential for applications that require higher levels of force to overcome resistance, move heavy loads, or perform work. The gearbox’s ability to multiply torque ensures that machinery can handle demanding tasks effectively.

3. Mechanical Advantage: Speed reducer gearboxes utilize gear trains and ratios to create a mechanical advantage. This advantage allows the gearbox to convert high-speed, low-torque input power into low-speed, high-torque output power. The mechanical advantage enhances the efficiency of power transmission and motion control, making it well-suited for applications that involve both speed reduction and torque increase.

4. Versatility: Speed reducer gearboxes are highly versatile and can be tailored to specific application requirements. Manufacturers offer a variety of gear ratios, sizes, and configurations, allowing for customization to achieve the desired output characteristics. This adaptability ensures that gearboxes can be integrated into a wide range of machinery and equipment across different industries.

5. Smooth Operation: The precise meshing of gears in a speed reducer gearbox results in smooth and consistent power transmission. This characteristic is crucial for applications that demand accurate and controlled movement, such as robotics and automated systems. The gearbox’s ability to maintain steady motion contributes to the overall efficiency and performance of the system.

6. Energy Efficiency: By converting high-speed, low-torque input power into a lower-speed, higher-torque output, speed reducer gearboxes help optimize energy usage. This energy-efficient operation can lead to reduced power consumption, lower operating costs, and improved sustainability in industrial processes.

7. Noise and Vibration Reduction: The gear arrangement in a speed reducer gearbox can help dampen noise and vibrations produced by the power source. This is particularly beneficial in applications where noise reduction is essential for a comfortable working environment or to prevent damage to sensitive equipment.

In summary, a speed reducer gearbox offers advantages such as speed reduction, torque amplification, mechanical advantage, versatility, smooth operation, energy efficiency, and noise reduction. These benefits make speed reducer gearboxes indispensable components in various industrial settings, enhancing the overall performance and productivity of machinery and systems.

China OEM CZPT 315 Plastic Extruder Speed Reducer Gearbox Repair/ Zlyj315 Extruder Gearbox   bevel gearbox	China OEM CZPT 315 Plastic Extruder Speed Reducer Gearbox Repair/ Zlyj315 Extruder Gearbox   bevel gearbox
editor by CX 2023-10-18