China OEM Zdy / Zly / Zsy / Zfy Series Speed Reducer Hard-Toothed Surface Gearbox Helical Gear Box gearbox adjustment

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

ZDY / ZLY / ZSY / ZFY series speed reducer hard-toothed surface gearbox helical gear box 

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.

Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
 
Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.

Ratio range:1.23~450. It will be higher when combining with K&R series reducer

Product Parameters

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed r/min

Transmission Ratio

ZDY

80

100

125

160

200

250

280

315

355

400

450

500

560

750

1.25

1.4

1.6

1.8

2

2.24

2.5

2.8

3.15

3.55

4

4.5

5

5.6

6.3

ZLY

112

125

140

160

180

200

224

250

280

315

355

400

450

500

560

630

710

750

6.3

7.1

8

9

10

11.2

12.5

14

16

18

20

ZSY

160

180

200

224

250

280

315

355

400

450

500

560

630

710

750

22.4

25

28

31.5

35.5

40

45

50

56

63

71

80

90

100

1000

1000

1000

1500

1500

1500

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

 

Application: Motor, Machinery, Manufacturing Plant
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Parallel Shaft
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
speed reducer gearbox

Efficient Power Transmission and Motion Control in Speed Reducer Gearboxes

Speed reducer gearboxes play a crucial role in ensuring efficient power transmission and precise motion control in various mechanical systems. Here’s how they achieve these objectives:

Power Transmission: Speed reducer gearboxes utilize a combination of gears, shafts, and bearings to transmit power from the input shaft to the output shaft. The gear train within the gearbox transforms the input speed and torque to the desired output speed and torque, allowing for effective power transmission.

Mechanical Advantage: The gear ratio in a speed reducer gearbox provides a mechanical advantage by reducing the rotational speed while increasing the available torque. This enables the gearbox to handle higher loads and deliver the required force for specific applications.

Reduced Energy Loss: By optimizing the gear meshing and minimizing friction between components, speed reducer gearboxes help reduce energy loss during power transmission. This leads to higher efficiency and lower heat generation, resulting in improved energy conservation.

Motion Control: Speed reducer gearboxes enable precise motion control by accurately converting input motion to the desired output motion. The gear ratio determines the relationship between input and output speeds, allowing for controlled movement, rotation, or positioning of machinery or equipment.

Backlash Minimization: High-quality speed reducer gearboxes are designed to minimize backlash, which is the play or clearance between gear teeth. This feature ensures accurate and repeatable motion, making them suitable for applications that require precise positioning and synchronization.

Noise and Vibration Reduction: Many speed reducer gearboxes incorporate features such as helical or planetary gears, which help reduce noise and vibration levels during operation. This is particularly important for applications where noise and vibration control is essential.

Enhanced System Stability: Speed reducer gearboxes provide stability to mechanical systems by controlling the speed and torque output. This stability contributes to smoother operation, reduced wear and tear on components, and increased overall system reliability.

Overall, speed reducer gearboxes ensure efficient power transmission and motion control by utilizing their mechanical design, gear arrangements, and precision manufacturing. Their ability to transform and manage power enables them to meet the specific requirements of diverse industrial applications while optimizing performance and reliability.

US$ 800/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

speed reducer gearbox

What Advantages Does a Speed Reducer Gearbox Offer in Industrial Applications?

A speed reducer gearbox provides numerous advantages that make it a valuable component in a wide range of industrial applications. These advantages contribute to improved efficiency, performance, and reliability of machinery and equipment.

1.speed reducer gearbox

Considerations for Choosing Lubrication for Speed Reducer Gearboxes

Choosing the right lubrication for speed reducer gearboxes is crucial to ensure optimal performance, longevity, and efficiency. Several factors should be taken into account when making this decision:

  • Operating Conditions: Consider the temperature range, load, and speed at which the gearbox operates. Extreme temperatures or heavy loads may require specialized lubricants.
  • Lubricant Type: Choose between oil and grease lubrication. Oil provides better heat dissipation and is suitable for high-speed applications, while grease offers better sealing and is ideal for applications with frequent starts and stops.
  • Viscosity: Select the appropriate viscosity grade of lubricant based on the operating conditions. Higher viscosity is generally preferred for heavy loads and high temperatures.
  • Additives: Some applications may require lubricants with specific additives, such as anti-wear additives, extreme pressure additives, or corrosion inhibitors, to enhance performance and protection.
  • Sealing and Contamination: Consider the effectiveness of sealing mechanisms to prevent contamination from dust, water, and other particles. Proper sealing helps extend the lubricant’s lifespan.
  • Compatibility: Ensure that the selected lubricant is compatible with the materials used in the gearbox construction, including seals, gaskets, and gear materials.
  • Re-Lubrication Intervals: Determine how frequently re-lubrication is required. Some applications may demand frequent re-lubrication, while others can operate with longer intervals.
  • Environmental Impact: Consider environmental regulations and restrictions when selecting lubricants to minimize ecological impact and ensure compliance.

By carefully evaluating these factors and consulting with lubrication experts, industries can choose the right lubrication strategy for their speed reducer gearboxes, promoting smooth operation and extending the equipment’s service life.

Speed Reduction: One of the primary benefits of a speed reducer gearbox is its ability to reduce the rotational speed of an input shaft, which is often provided by a high-speed power source such as an electric motor. This speed reduction is crucial in applications where the output speed needs to be lower than the input speed to achieve optimal performance. For example, in manufacturing processes or conveyor systems, a slower output speed is often necessary for precise control and safe handling of materials.

2. Torque Increase: The gear arrangement within a speed reducer gearbox leads to an increase in torque at the output shaft compared to the input shaft. This torque amplification is essential for applications that require higher levels of force to overcome resistance, move heavy loads, or perform work. The gearbox’s ability to multiply torque ensures that machinery can handle demanding tasks effectively.

3. Mechanical Advantage: Speed reducer gearboxes utilize gear trains and ratios to create a mechanical advantage. This advantage allows the gearbox to convert high-speed, low-torque input power into low-speed, high-torque output power. The mechanical advantage enhances the efficiency of power transmission and motion control, making it well-suited for applications that involve both speed reduction and torque increase.

4. Versatility: Speed reducer gearboxes are highly versatile and can be tailored to specific application requirements. Manufacturers offer a variety of gear ratios, sizes, and configurations, allowing for customization to achieve the desired output characteristics. This adaptability ensures that gearboxes can be integrated into a wide range of machinery and equipment across different industries.

5. Smooth Operation: The precise meshing of gears in a speed reducer gearbox results in smooth and consistent power transmission. This characteristic is crucial for applications that demand accurate and controlled movement, such as robotics and automated systems. The gearbox’s ability to maintain steady motion contributes to the overall efficiency and performance of the system.

6. Energy Efficiency: By converting high-speed, low-torque input power into a lower-speed, higher-torque output, speed reducer gearboxes help optimize energy usage. This energy-efficient operation can lead to reduced power consumption, lower operating costs, and improved sustainability in industrial processes.

7. Noise and Vibration Reduction: The gear arrangement in a speed reducer gearbox can help dampen noise and vibrations produced by the power source. This is particularly beneficial in applications where noise reduction is essential for a comfortable working environment or to prevent damage to sensitive equipment.

In summary, a speed reducer gearbox offers advantages such as speed reduction, torque amplification, mechanical advantage, versatility, smooth operation, energy efficiency, and noise reduction. These benefits make speed reducer gearboxes indispensable components in various industrial settings, enhancing the overall performance and productivity of machinery and systems.

China OEM Zdy / Zly / Zsy / Zfy Series Speed Reducer Hard-Toothed Surface Gearbox Helical Gear Box   gearbox adjustment	China OEM Zdy / Zly / Zsy / Zfy Series Speed Reducer Hard-Toothed Surface Gearbox Helical Gear Box   gearbox adjustment
editor by CX 2023-08-22