Product Description
PRODUCT ADVANTAGE
Our micro gearbox for surgical robots, φ 22mm, 1 stage, with a low backlash within 0.3 °, can withstand a maximum torque of 1NM. It makes the mechanical arms of the surgical robots achieve precise end rotation and multiple operations in minimally invasive surgery.
FACTORY OVERVIEW
HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 30 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.
OUR ADVANTAGES
We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 8 ,GB6 with good consistency.
Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers.
OUR CERTIFICATES
We are ISO 9001, 14001 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.
OUR PARTNERS
During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.
FAQ
| – How do you guarantee the Quality of your products? We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process. – Do you offer custom-made service and technology support? – What do I need to offer for getting quotations? – How can I know if your product is suitable for me? – How to pay the money? – How long is your delivery time? |
JOIN US!
We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit.
CHOOSE US FOR
Excellent & Reliable Quality
Efficient & Economical Solution
Customer-oriented Service
—
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-05-10
China manufacturer High Precision Micro Planetary Gearbox 12mm for Medical Dental Tools gearbox definition
Product Description
FACTORY OVERVIEW
HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 60 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.
OUR ADVANTAGES
We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 6 ,GB5 with good consistency.
Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers.
OUR CERTIFICATES
We are ISO 9001/14001, ISO 13485 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.
OUR PARTNERS
During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.
FAQ
| – How do you guarantee the Quality of your products? We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process. – Do you offer custom-made service and technology support? – What do I need to offer for getting quotations? – How can I know if your product is suitable for me? – How to pay the money? – How long is your delivery time? |
JOIN US!
We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit.
CHOOSE US FOR
Excellent & Reliable Quality
Efficient & Economical Solution
Customer-oriented Service
—
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Dental Apparatus,Medical, Industrial Automation |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-05-08
China Hot selling CZPT Pd024024-384 20rpm 15kg. Cm 24mm Planetary Gearbox Suppliers Planetary Gear Motor Gearbox for Concrete Mixer Gear Motor Micro Small Gear Reducer Motor gearbox definition
Product Description
CHINAMFG 24MM DC Planetary plastic gearbox brushless dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:24mm brushless brush coreless motor | |
| motors (optional) | brushless dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=15000rpm |
| current | 300mA max |
| performance Data:24mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD571571-4 | 1150 | 1500 | 15000 | 45000 | 4 | 18.5 | 49.3 |
| PD571571-6 | 767 | 1000 | 15000 | 45000 | 6 | 18.5 | 49.3 |
| PD571571-16 | 288 | 375 | 15000 | 45000 | 16 | 24.5 | 55.3 |
| PD571571-24 | 192 | 250 | 15000 | 45000 | 24 | 24.5 | 55.3 |
| PD571571-36 | 128 | 167 | 15000 | 45000 | 36 | 24.5 | 55.3 |
| PD571571-64 | 72 | 94 | 15000 | 45000 | 64 | 31.5 | 62.3 |
| PD571571-96 | 48 | 63 | 15000 | 45000 | 96 | 31.5 | 62.3 |
| PD571571-144 | 32 | 42 | 15000 | 45000 | 144 | 31.5 | 62.3 |
| PD571571-216 | 21 | 38 | 15000 | 45000 | 216 | 31.5 | 62.3 |
| PD571571-256 | 18 | 23 | 15000 | 45000 | 256 | 38.6 | 69.4 |
| PD571571-384 | 12 | 16 | 15000 | 45000 | 384 | 38.6 | 69.4 |
| PD571571-576 | 8 | 10 | 15000 | 45000 | 576 | 38.6 | 69.4 |
| PD571571-864 | 5 | 7 | 15000 | 45000 | 864 | 38.6 | 69.4 |
| PD571571-1296 | 4 | 5 | 15000 | 45000 | 1296 | 38.6 | 69.4 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2024-04-11
China Good quality 45mm DC12V 24rpm Micro Gear Motor Box High Torque Adjustable Electric Motor Speed Reduction Gearbox car gearbox
Product Description
45mm DC12V 24RPM Micro Gear Motor Box High Torque Adjustable Electric Motor Speed Reduction Gearbox
1)Product Description:
1°size:Diameter 45mm
2°lifespan:1000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Motor Specification:
| Basic information | |
| Product name | PG45ZY45246000-198K |
| Motor type | carbon-brush commutator |
| Gear type | Straight gearwheel,planet construction |
| Housing material | Steel |
| Geartrain material | Steel and Powdered Metal,POM optional |
| Bearing at output shaft | Ball bearing |
| Lubricant | Grease for high-low temperature, -62°…+204° |
| Backlash at no-load | <1°,Min0.3° |
| OEM & ODM Service | Available |
| Certificate | CE,ROHS,ISO/TS16949 |
| An exact model of gearbox and motor combination | |
| Product seires | PG45ZY45 series |
| An exact Model NO. | PG45ZY45 24 6000-198K |
| Motor Voltage(VDC) | 24 |
| Motor no load speed(rpm) | 6000 |
| Gearbox reduction ratio | 198:1 |
| Gearmotor no load current(A) | <0.039 |
| Gearmotor no load speed(rpm) | 29±10% |
| Gearmotor rated load torque(kgf.cm) | 6.3 |
| Gearmotor rated current(A) | <0.194 |
| Gearmotor rated load speed(rpm) | 24±10% |
| Noise (DB) | <55DB |
| Lifetime | 1000+ hours (varies by application) |
| Rotation | CW/CCW reversible |
3)Drawing of Motor:
4)Drawing of shaft opinion:
3)Packing details:
4)Factory show:
5)Transfer way:
6)Workshop:
7)FAQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
– DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
8) Contact information:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
editor by CX 2024-02-29
China high quality Wb Micro Cycloidal Speed Reducer Accessories Marine Gearbox for Mechanical Equipment gearbox engine
Product Description
WB Micro Cycloidal Speed Reducer Accessories Marine Gearbox for Mechanical Equipment
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd., we specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
Product Description
Gearbox Castings
Our Worm gearbox reducer has many items for your choosing and we can produce as per your drawing or sample to meet your special request
We can also supply Gearbox, agricultural gearbox, planetary gearbox, worm gearbox, CHINAMFG gearbox, marine gearbox, gearbox, reduction gearbox, transmission gearbox, gearbox, mower gearbox, rotary cutter gearbox, small transmission gearbox, gearbox for conveyor, bevel gearbox, helical gearbox, swing gearbox, variable speed gearbox, differential gearbox, small planetary gearbox, reducer gearbox, tiller gearbox, pto gearbox, gearbox reducer, hollow shaft gearbox, speed reduction gearbox, industrial gearbox, planetary reduction gearbox, lawn mower gearbox, rotary tiller gearbox, gearbox transmission, worm reduction gearbox, aluminum gearbox, forklift gearbox, nmrv 075 worm gearbox, nmrv030 worm gearbox, shaft mounted gearbox, nmrv 050 worm gearbox, gearbox for agricultural machinery, power tiller gearbox, manual worm gearbox, spiral bevel gearbox, nmrv gearbox, worm wheel gearbox, reduce speed gearbox, industrial transmission gearbox, worm reducer gearbox, gearbox rpm reducer, helical gearbox reducer, wheel planetary gearbox, nmrv040 worm gearbox, worm gearbox reducer, nmrv worm gearbox, aluminium worm gearbox, gearbox reduction, rv series worm gearbox, worm speed gearbox, nmrv050 worm gearbox, gear reducer, worm gear reducer, helical gear reducer, gear speed reducer, worm gear speed reducer, shaft mounted gear reducer, planetary gear reducer, helical gear speed reducer, worm CHINAMFG reducer, speed gear reducer, bevel gear reducer, planetary gear speed reducer, spur gear reducer, aluminum worm gear reduce, nmrv worm gear reducers, helical-worm gear reducer, helical bevel gear reducers, high speed gear reducer, gear speed reducers, industrial gear reducer, high torque gear reducer
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11. Parallel axis-bevel wheel speed-down motor.
See the below features:
Size: 40mm—160mm
Reduction ratio: 3 — 512
Torque transmission: 5 Nm — 8 95 Nm
Precision backlash: ≤ 5arcmin
Running noise: 51 70 dB (A)
Product Parameters
| Name | WB micro cycloidal reducer accessories |
| Material | Aluminum Alloy |
| Brand | ZHangZhoug Xiaofeng |
| Product features | Sturdy and stable |
| Application | Construction equipment/mechanical equipment, etc |
Detailed Photos
Feature
Application
Company Profile
ZHangZhoug Xiafeng Precision Die Casting Co., Ltd. is a company located in Oubei, HangZhoua, HangZhou, known as the “hometown of pumps and valves”. We specialize in the design, development, production, and sales of pump accessories, valve accessories, amusement park accessories, gas station accessories, aluminum die casting, aluminum metal crafts, electric vehicle accessories, pneumatic actuator accessories, gearbox gears, gearbox housings, primary gears, infinite gears, machine base shells, stepless speed control covers, and aluminum machine base.
FAQ
Q1 : Could I put my own logo on it?
A : Sure, We accept OEM and ODM.
Q2 : What is your sample policy?
A : We can supply the sample, but the customers have to pay the shipping cost.
Q3 : Could I produce according to the samples?
A : Of course. we can produce by your samples or technical drawing, We can build the molds.
Q4 : How long is production time?
A : Based on the quantities sample order 7-15 days, mass order 30-60days.
Q5 : Do you test all your goods before delivery?
A : Of course, We have 100% test before delivery.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Construction Equipment/Mechanical Equipm |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Ensuring Precision of Gear Tooth Profiles in Speed Reducer Gearboxes
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in speed reducer gearboxes, which is crucial for optimal performance and longevity:
- High-Quality Materials: Manufacturers use high-quality materials for gear manufacturing, such as hardened steel or specialized alloys, to enhance durability and minimize wear.
- Precision Machining: Advanced machining processes, including CNC (Computer Numerical Control) machining and grinding, ensure accurate tooth profiles and precise gear dimensions.
- Tooth Profile Design: Detailed tooth profile designs based on mathematical calculations and engineering principles help optimize meshing and minimize stress concentration.
- Tooth Forming Techniques: Various tooth forming methods, such as hobbing, shaping, and broaching, are employed to create accurate gear tooth profiles with minimal deviations.
- Heat Treatment: Heat treatment processes like carburizing, quenching, and tempering are used to achieve the desired hardness and strength, ensuring gear teeth can withstand operational stresses.
- Quality Control: Rigorous quality control measures, including inspection using precision tools like coordinate measuring machines (CMMs), ensure compliance with design specifications.
- Lubrication and Surface Coatings: Proper lubrication and specialized surface coatings help reduce friction and wear, maintaining accurate tooth profiles during operation.
By implementing these techniques and adhering to stringent quality standards, manufacturers can achieve the required precision in gear tooth profiles, resulting in smooth and efficient operation of speed reducer gearboxes.
Factors to Consider When Selecting the Right Speed Reducer Gearbox
Choosing the appropriate speed reducer gearbox for an application involves considering several key factors to ensure optimal performance and efficiency. Here are the factors to take into account:
Torque and Speed Requirements: Determine the required torque output and speed reduction or increase for your specific application. Select a gearbox that can handle the desired torque and provide the necessary speed output.
Ratio: The gear ratio determines the relationship between input and output speeds. Choose a gearbox with the appropriate gear ratio to achieve the desired speed reduction or increase.
Efficiency: Consider the efficiency of the gearbox, as higher efficiency results in less energy loss and heat generation. Choose a gearbox with a high efficiency rating for improved energy savings.
Load Type: Identify whether the application involves constant, intermittent, or shock loads. Different gearbox designs are better suited for specific load types.
Space and Mounting Constraints: Evaluate the available space for installing the gearbox and ensure that the selected design fits within the allotted area. Consider mounting options and alignment requirements.
Environmental Conditions: Take into account factors such as temperature, humidity, dust, and corrosive environments. Choose a gearbox with appropriate sealing and protection to withstand the operating conditions.
Service Life and Maintenance: Consider the expected service life of the gearbox and its maintenance requirements. Select a gearbox with durable components and minimal maintenance needs.
Backlash: Backlash refers to the amount of play or clearance between gear teeth. Depending on the application’s precision requirements, choose a gearbox with low backlash for accurate motion control.
Noise and Vibration: Some applications require low noise and vibration levels. Choose a gearbox with features to minimize noise and vibration if necessary.
Cost: Factor in the cost of the gearbox and its long-term operational expenses. Balance the initial investment with the expected benefits and performance improvements.
Compatibility: Ensure that the gearbox is compatible with the existing components and systems in your application.
Manufacturer and Supplier: Choose a reputable manufacturer or supplier with a track record of delivering high-quality, reliable gearboxes.
By carefully considering these factors, you can select the right speed reducer gearbox that meets the specific requirements of your application, ensuring efficient and reliable operation.
What Advantages Does a Speed Reducer Gearbox Offer in Industrial Applications?
A speed reducer gearbox provides numerous advantages that make it a valuable component in a wide range of industrial applications. These advantages contribute to improved efficiency, performance, and reliability of machinery and equipment.
1. Speed Reduction: One of the primary benefits of a speed reducer gearbox is its ability to reduce the rotational speed of an input shaft, which is often provided by a high-speed power source such as an electric motor. This speed reduction is crucial in applications where the output speed needs to be lower than the input speed to achieve optimal performance. For example, in manufacturing processes or conveyor systems, a slower output speed is often necessary for precise control and safe handling of materials.
2. Torque Increase: The gear arrangement within a speed reducer gearbox leads to an increase in torque at the output shaft compared to the input shaft. This torque amplification is essential for applications that require higher levels of force to overcome resistance, move heavy loads, or perform work. The gearbox’s ability to multiply torque ensures that machinery can handle demanding tasks effectively.
3. Mechanical Advantage: Speed reducer gearboxes utilize gear trains and ratios to create a mechanical advantage. This advantage allows the gearbox to convert high-speed, low-torque input power into low-speed, high-torque output power. The mechanical advantage enhances the efficiency of power transmission and motion control, making it well-suited for applications that involve both speed reduction and torque increase.
4. Versatility: Speed reducer gearboxes are highly versatile and can be tailored to specific application requirements. Manufacturers offer a variety of gear ratios, sizes, and configurations, allowing for customization to achieve the desired output characteristics. This adaptability ensures that gearboxes can be integrated into a wide range of machinery and equipment across different industries.
5. Smooth Operation: The precise meshing of gears in a speed reducer gearbox results in smooth and consistent power transmission. This characteristic is crucial for applications that demand accurate and controlled movement, such as robotics and automated systems. The gearbox’s ability to maintain steady motion contributes to the overall efficiency and performance of the system.
6. Energy Efficiency: By converting high-speed, low-torque input power into a lower-speed, higher-torque output, speed reducer gearboxes help optimize energy usage. This energy-efficient operation can lead to reduced power consumption, lower operating costs, and improved sustainability in industrial processes.
7. Noise and Vibration Reduction: The gear arrangement in a speed reducer gearbox can help dampen noise and vibrations produced by the power source. This is particularly beneficial in applications where noise reduction is essential for a comfortable working environment or to prevent damage to sensitive equipment.
In summary, a speed reducer gearbox offers advantages such as speed reduction, torque amplification, mechanical advantage, versatility, smooth operation, energy efficiency, and noise reduction. These benefits make speed reducer gearboxes indispensable components in various industrial settings, enhancing the overall performance and productivity of machinery and systems.
editor by CX 2024-01-30
China manufacturer 45mm DC12V 24rpm Micro Gear Motor Box High Torque Adjustable Electric Motor Speed Reduction Gearbox synchromesh gearbox
Product Description
45mm DC12V 24RPM Micro Gear Motor Box High Torque Adjustable Electric Motor Speed Reduction Gearbox
1)Product Description:
1°size:Diameter 45mm
2°lifespan:1000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Motor Specification:
| Basic information | |
| Product name | PG45ZY45246000-198K |
| Motor type | carbon-brush commutator |
| Gear type | Straight gearwheel,planet construction |
| Housing material | Steel |
| Geartrain material | Steel and Powdered Metal,POM optional |
| Bearing at output shaft | Ball bearing |
| Lubricant | Grease for high-low temperature, -62°…+204° |
| Backlash at no-load | <1°,Min0.3° |
| OEM & ODM Service | Available |
| Certificate | CE,ROHS,ISO/TS16949 |
| An exact model of gearbox and motor combination | |
| Product seires | PG45ZY45 series |
| An exact Model NO. | PG45ZY45 24 6000-198K |
| Motor Voltage(VDC) | 24 |
| Motor no load speed(rpm) | 6000 |
| Gearbox reduction ratio | 198:1 |
| Gearmotor no load current(A) | <0.039 |
| Gearmotor no load speed(rpm) | 29±10% |
| Gearmotor rated load torque(kgf.cm) | 6.3 |
| Gearmotor rated current(A) | <0.194 |
| Gearmotor rated load speed(rpm) | 24±10% |
| Noise (DB) | <55DB |
| Lifetime | 1000+ hours (varies by application) |
| Rotation | CW/CCW reversible |
3)Drawing of Motor:
4)Drawing of shaft opinion:
3)Packing details:
4)Factory show:
5)Transfer way:
6)Workshop:
7)FAQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
8) Contact information:
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
editor by CX 2023-09-08
China Hot selling 22 mm High Precision Low Noise Micro Planetary Gearbox for Surgical Robots comer gearbox
Product Description
PRODUCT ADVANTAGE
Our micro gearbox for surgical robots, φ 22mm, 1 stage, with a low backlash within 0.3 °, can withstand a maximum torque of 1NM. It makes the mechanical arms of the surgical robots achieve precise end rotation and multiple operations in minimally invasive surgery.
FACTORY OVERVIEW
HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CZPT technical team with more than 30 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.
OUR ADVANTAGES
We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 8 ,GB6 with good consistency.
Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers.
OUR CERTIFICATES
We are ISO 9001, 14001 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.
OUR PARTNERS
During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.
FAQ
| – How do you guarantee the Quality of your products? We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process. – Do you offer custom-made service and technology support? – What do I need to offer for getting quotations? – How can I know if your product is suitable for me? – How to pay the money? – How long is your delivery time? |
JOIN US!
We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CZPT team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit.
CHOOSE US FOR
Excellent & Reliable Quality
Efficient & Economical Solution
Customer-oriented Service
—
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by CX 2023-06-01
China 22mm Micro DC Reducer Motor Gearbox for Electric Shutter car gearbox
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| Application: | Motor, Toy, Car |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Customize |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
| Customization: |
Available
| Customized Request |
|---|
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by CX 2023-04-20
China Medication delivery machine micro DC gear motor gearbox 12V gearbox design
Product Description
Medicine delivery machine micro dc equipment motor gearbox 12v
Major Attributes:
1.16mm Planetary reducer additionally 030&050 motor and 16mm brushless motor
two.Little dimension dc gear motor with low speed and large torque
3.16mm gear motor provide .3Nm torque and far more reputable
four.Suitable to small diameter, reduced noise and massive torque software
5.Dc gear motors can match encoder,3ppr
six.Reduction ratio:4,16,29,sixty two,104,198,231,370,455,690,850,1996,3571
| Motor design no. | Rated voltage | No-load speed | No-load existing | Rated velocity | Rated torque | Rated recent | Output power | Stall torque | Stall recent |
| VDC | r&solmin | mA | r&solmin | g.cm | mA | W | g.cm | A | |
| TFF-050SH-13120 | six. | 12500 | 45 | 10000 | 10 | 225 | one. | 50 | one.thirty |
| TFF-050SH-5710 | 12. | 8000 | thirty | 5700 | ten | one hundred ten | .6 | 33 | .29 |
| TFF-050SH-08240 | twelve. | 12800 | 35 | 9500 | ten | one hundred fifty | 1. | forty three | .fifty five |
Gear motor technological info : GMP16-050SH-13120-xxx
| Reduction ratio | 4 | 16 | 29 | sixty two | 104 | 198 | 231 | 370 | 850 | 1996 |
| Size mm | fifteen.5 | 18.7 | eighteen.7 | 22.four | 22.four | 26 | 26 | 26 | 26 | 29.seven |
| No-load pace rpm | 3000 | 750 | 420 | 195 | one hundred fifteen | 56 | fifty three | 33 | fourteen | 6.3 |
| Rated speed rpm | 2500 | 625 | 345 | 161 | ninety six | 50 | forty three | 27 | twelve | five |
| Rated torque kg.cm | .032 | .eleven | .two | .37 | .six | one. | 1.2 | two | one.9 | 3 |
| Max.momentary tolerance torque kg.cm | .16 | .fifty six | one.02 | one.8 | 3.1 | five | five.8 | 9 | nine | nine |
Gear motor technological info : GMP16-050SH-5710-xxx
| Reduction ratio | 4 | sixteen | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Size mm | fifteen.five | eighteen.7 | eighteen.seven | 22.four | 22.4 | 26 | 26 | 26 | 26 | 29.seven |
| No-load speed rpm | 1900 | 470 | 260 | one hundred twenty five | seventy five | 40 | 35 | 22 | nine | four |
| Rated velocity rpm | 1430 | 355 | 195 | ninety two | fifty five | 29 | 25 | 15 | seven | three |
| Rated torque kg.cm | .032 | .eleven | .2 | .4 | .six | one. | 1.two | 2 | 3 | 3 |
| Max.momentary tolerance torque kg.cm | .eleven | .37 | .7 | one.2 | two.1 | 3.six | four.2 | six | nine | nine |
Equipment motor complex information : GMP16-050SH-08240-xxx
| Reduction ratio | 4 | sixteen | 29 | sixty two | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | fifteen.five | 18.7 | eighteen.seven | 22.4 | 22.four | 26 | 26 | 26 | 26 | 29.seven |
| No-load speed rpm | 3100 | 770 | 430 | two hundred | a hundred and twenty | 65 | 55 | 35 | 15 | 6 |
| Rated speed rpm | 2400 | 590 | 330 | a hundred and fifty | 90 | forty eight | 40 | 26 | twelve | 5 |
| Rated torque kg.cm | .032 | .eleven | .2 | .4 | .six | 1. | one.two | 2 | three | three |
| Max.momentary tolerance torque kg.cm | .14 | .forty eight | .nine | one.six | 2.seven | four.7 | five.five | eight | 9 | nine |
Product Application
Automatic doorway operators, automated energy saving bathtub,electrical managed valve,oxygen equipment,optical equipment, Automat cordless power tool,lights,and many others.
one.Accessory of automobile
2.Paper feed
3.Commonly used in automatic actuator,electric lock
4.Electricity Lock,Keep an eye on
five.Precision instrument
6.Mini system,Robot
seven.Fiscal equipment,vehicle DVD
8.Monetary apparatus, Advert products
Packing & Supply
Packaging: one carton packing, a hundred pieces for every box.
Shipping and delivery time:
DHL: 3-5 operating days &semi
UPS: 5-7 functioning days&semi
TNT: 5-7 doing work days&semi
FedEx: 7-9 functioning days&semi
EMS: 12-fifteen doing work times&semi
China Publish: Is dependent on ship to which country&semi
Sea: Depends on ship to which place
Our organization
TT Motor &lparHK) Industrial Co., Ltd has been specializing in micro motors, gear motors and their respective areas considering that 2000.
Our goods are broadly utilized in enjoyment methods, automobiles, house and industrial appliances and equipment and several other individuals. Our items are reliable and lengthy-long lasting, and backed by many years of expertise. We export 98&percnt of our output worldwide.
By leveraging our difficult-received track record for honesty, dependability and high quality, TT Motor aims to keep on as a pioneer in the sales overseas by in search of worldwide associates. If your firm is an finish-consumer of micro-motors, a distributor or an agent, you should get in touch with us. We appear ahead to being CZPT to operate with each other with you in the in close proximity to potential.
FAQ
Q: How to get&quest
A: ship us inquiry &rightarrow receive our quotation &rightarrow negotiate particulars &rightarrow confirn the sample &rightarrow sign contract&soldeposit &rightarrow mass production &rightarrow cargo all set &rightarrow balance&soldelivery &rightarrow further cooperation.
Q: How about Sample purchase&quest
A: Sample is accessible for you. please make contact with us for specifics. After we cost you sample charge, remember to come to feel effortless, it would be refund when you area formal get.
Q: Which delivery way is avaliable&quest
A: DHL, UPS, FedEx, TNT, EMS, China Publish,Sea are obtainable.The other transport ways are also accessible, please get in touch with us if you need to have ship by the other transport way.
Q: How prolonged is the deliver&lsqbProducing&rbrack and delivery&quest
A: Devliver time relies upon on the quantity you purchase. normally it takes 15-twenty five doing work days.
Q: My package deal has missing items. What do I do&quest
A: You should get in touch with our help crew and we will confirm your buy with the package contents.We apologize for any inconveniences.
Q: How to affirm the payment&quest
A: We accept payment by T&solT, PayPal, the other payment ways also could be acknowledge,You should speak to us just before you pay out by the other payment methods. Also 30-50&percnt deposit is accessible, the stability money should by compensated before shipping.
|
US $4.3-9.3 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TFF-050SH-13120 | 6.0 | 12500 | 45 | 10000 | 10 | 225 | 1.0 | 50 | 1.30 |
| TFF-050SH-07360 | 12.0 | 8000 | 30 | 5700 | 10 | 110 | 0.6 | 33 | 0.29 |
| TFF-050SH-08240 | 12.0 | 12800 | 35 | 9500 | 10 | 150 | 1.0 | 43 | 0.55 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 3000 | 750 | 420 | 195 | 115 | 56 | 53 | 33 | 14 | 6.3 |
| Rated speed rpm | 2500 | 625 | 345 | 161 | 96 | 50 | 43 | 27 | 12 | 5 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.37 | 0.6 | 1.0 | 1.2 | 2 | 1.9 | 3 |
| Max.momentary tolerance torque kg.cm | 0.16 | 0.56 | 1.02 | 1.8 | 3.1 | 5 | 5.8 | 9 | 9 | 9 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 1900 | 470 | 260 | 125 | 75 | 40 | 35 | 22 | 9 | 4 |
| Rated speed rpm | 1430 | 355 | 195 | 92 | 55 | 29 | 25 | 15 | 7 | 3 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.4 | 0.6 | 1.0 | 1.2 | 2 | 3 | 3 |
| Max.momentary tolerance torque kg.cm | 0.11 | 0.37 | 0.7 | 1.2 | 2.1 | 3.6 | 4.2 | 6 | 9 | 9 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 3100 | 770 | 430 | 200 | 120 | 65 | 55 | 35 | 15 | 6 |
| Rated speed rpm | 2400 | 590 | 330 | 150 | 90 | 48 | 40 | 26 | 12 | 5 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.4 | 0.6 | 1.0 | 1.2 | 2 | 3 | 3 |
| Max.momentary tolerance torque kg.cm | 0.14 | 0.48 | 0.9 | 1.6 | 2.7 | 4.7 | 5.5 | 8 | 9 | 9 |
|
US $4.3-9.3 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TFF-050SH-13120 | 6.0 | 12500 | 45 | 10000 | 10 | 225 | 1.0 | 50 | 1.30 |
| TFF-050SH-07360 | 12.0 | 8000 | 30 | 5700 | 10 | 110 | 0.6 | 33 | 0.29 |
| TFF-050SH-08240 | 12.0 | 12800 | 35 | 9500 | 10 | 150 | 1.0 | 43 | 0.55 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 3000 | 750 | 420 | 195 | 115 | 56 | 53 | 33 | 14 | 6.3 |
| Rated speed rpm | 2500 | 625 | 345 | 161 | 96 | 50 | 43 | 27 | 12 | 5 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.37 | 0.6 | 1.0 | 1.2 | 2 | 1.9 | 3 |
| Max.momentary tolerance torque kg.cm | 0.16 | 0.56 | 1.02 | 1.8 | 3.1 | 5 | 5.8 | 9 | 9 | 9 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 1900 | 470 | 260 | 125 | 75 | 40 | 35 | 22 | 9 | 4 |
| Rated speed rpm | 1430 | 355 | 195 | 92 | 55 | 29 | 25 | 15 | 7 | 3 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.4 | 0.6 | 1.0 | 1.2 | 2 | 3 | 3 |
| Max.momentary tolerance torque kg.cm | 0.11 | 0.37 | 0.7 | 1.2 | 2.1 | 3.6 | 4.2 | 6 | 9 | 9 |
###
| Reduction ratio | 4 | 16 | 29 | 62 | 104 | 198 | 231 | 370 | 850 | 1996 |
| Length mm | 15.5 | 18.7 | 18.7 | 22.4 | 22.4 | 26 | 26 | 26 | 26 | 29.7 |
| No-load speed rpm | 3100 | 770 | 430 | 200 | 120 | 65 | 55 | 35 | 15 | 6 |
| Rated speed rpm | 2400 | 590 | 330 | 150 | 90 | 48 | 40 | 26 | 12 | 5 |
| Rated torque kg.cm | 0.032 | 0.11 | 0.2 | 0.4 | 0.6 | 1.0 | 1.2 | 2 | 3 | 3 |
| Max.momentary tolerance torque kg.cm | 0.14 | 0.48 | 0.9 | 1.6 | 2.7 | 4.7 | 5.5 | 8 | 9 | 9 |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh 2023-01-02
China high quality 6mm Plastic Micro Planetary Gearbox with DC Geared Motor near me factory
Merchandise Description
Output Pace 26 rpm 6 Millimeter Micro Motor Gearbox
Product Description
Specification
-
- Rated voltage: 3.0V DC
- Rotation direction: CW/CCW
- Reduction ratio: 26/1
- Running temperature selection: -ten-50°C
- Storage temperature assortment: -twenty-60°C
- All round duration: 16.35 mm
- Gearbox size: 7.05 mm
- rated torque of gearbox: 60 gf.cm
- instantaneous torque of gearbox: a hundred and twenty gf.cm
- Output energy: .01-.2W
- Output shaft: plastic
- No load:
- Velocity: 1200rpm
- Current: 50 mA
- On load:
- Rated velocity: 907 rpm
- Rated present: 100 mA
- Rated torque: 7.2 gf.cm
previously mentioned technical specs just for reference and customizable in accordance to demands.
Make sure you let us know your needs and we will give you with micro transmission solutions.
2d Drawing
Thorough Photographs
Application
Business Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was recognized in 2001,We give the overall drive answer for buyers from design and style, tooling fabrication, parts production and assembly.
Workshop
Screening Gear
one) Competitive Benefits
- 1) Competitive Positive aspects
19+year experience in manufacturing motor gearbox
We offer technological assist from r&d, prototype, tests, assembly and serial generation , ODM &OEM
Competitive Price
Product Functionality: Lower sounds, Large performance, Long lifespan
Prompt Supply: 15 operating days following payment
Modest Orders Accepted
2) Principal Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Custom-made worm and equipment transmission machinery
- Precise electromechanical motion module
- Exact component and assembly of plastic and metallic powder injection.
Our Providers
- ODM & OEM
- Gearbox layout and improvement
- Related technologies support
- Micro drive gearbox custom made resolution
Packaging & Transport
1) Packing Information
packed in nylon to begin with, then carton, and then reinforced with picket situation for outer packing.
Or in accordance to client’s need.
2) Shipping Particulars
samples will be transported in ten times
batch purchase major time according to the real predicament.
Certifications
Certifications
We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
one. Can you make the gearbox with custom specifications?
Of course. We have design and style and advancement team, also a fantastic phrase of engineers, each of them have
many operate several years encounter.
two.Do you provide the samples?
Yes. Our business can provide the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we accept tiny buy.
four. Do you have the item in stock?
I am sorry we donot have the merchandise in inventory, All products are made with orders.
5. Do you give technologies assistance?
Yes. Our company have design and advancement crew, we can provide technological innovation support if you
need to have.
6.How to ship to us?
We will ship the products to you according to the DHL or UPS or FEDEX and so forth account you give.
7.How to spend the money?
We accept T/T in progress. Also we have distinct financial institution account for receiving income, like US dollors or RMB and many others.
8. How can I know the merchandise is suited for me?
Frist, you need to have to provide us the far more details information about the product. We will advise the product to you in accordance to your need of specification. Following you affirm, we will get ready the samples to you. also we will offer some good developments in accordance to your item use.
nine. Can I come to your business to check out?
Yes, you can come to our company to check out at at any time, and welcome to pay a visit to our organization.
10. How do speak to us ?
Please send an inquiry
Key Industry Insights Connected to Worm Reduction Gearboxes
A gearbox is a mechanical device that makes it possible for you to shift amongst diverse speeds or gears. It does so by making use of 1 or more clutches. Some gearboxes are one-clutch, whilst other folks use two clutches. You can even discover a gearbox with closed bladders. These are also known as twin clutches and can shift gears far more swiftly than other varieties. Functionality cars are developed with these sorts of gearboxes.
Backlash measurement
Gearbox backlash is a frequent part that can trigger noise or other troubles in a car. In truth, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, notably in secondary shafts that interact output gears with a differential ring. To evaluate backlash and other dimensional versions, an operator can periodically take the output shaft’s movement and examine it to a known worth.
A comparator actions the angular displacement between two gears and shows the benefits. In 1 approach, a secondary shaft is disengaged from the gearbox and a handle gauge is attached to its end. A threaded pin is employed to safe the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the help of a handle gauge. The angular displacement of the secondary shaft is then calculated by utilizing the dimensions of the output pinion.
Backlash measurements are important to make certain the smooth rotation of meshed gears. There are different varieties of backlash, which are classified according to the type of equipment employed. The first kind is known as circumferential backlash, which is the size of the pitch circle about which the equipment rotates to make contact. The second kind, angular backlash, is defined as the highest angle of motion amongst two meshed gears, which makes it possible for the other gear to shift when the other equipment is stationary.
The backlash measurement for gearbox is 1 of the most critical tests in the producing method. It is a criterion of tightness or looseness in a gear set, and also a lot backlash can jam a equipment established, causing it to interface on the weaker portion of its equipment tooth. When backlash is too limited, it can lead to gears jamming under thermal enlargement. On the other hand, also significantly backlash is undesirable for functionality.
Worm reduction gearboxes
Worm reduction gearboxes are utilized in the generation of numerous different kinds of devices, including steel and energy vegetation. They are also employed extensively in the sugar and paper industries. The company is consistently aiming to boost their products and solutions to stay competitive in the worldwide marketplace. The adhering to is a summary of essential industry insights associated to this kind of gearbox. This report will aid you make educated organization selections. Go through on to learn much more about the positive aspects of this variety of gearbox.
Compared to conventional equipment sets, worm reduction gearboxes have handful of negatives. Worm equipment reducers are generally obtainable and companies have standardized their mounting dimensions. There are no special demands for shaft length, peak, and diameter. This can make them a very flexible piece of tools. You can decide on to use a single or combine several worm gear reducers to in shape your particular software. And simply because they have standardized ratios, you will not have to be concerned about matching up multiple gears and figuring out which ones match.
1 of the main drawbacks of worm reduction gearboxes is their diminished efficiency. Worm reduction gearboxes generally have a optimum reduction ratio of 5 to sixty. The larger-performance hypoid gears have an output velocity of all around 10 to twelve revolutions. In these instances, the lowered ratios are reduce than people with conventional gearing. Worm reduction gearboxes are usually a lot more effective than hypoid gear sets, but they nonetheless have a low efficiency.
The worm reduction gearboxes have a lot of benefits more than classic gearboxes. They are straightforward to preserve and can operate in a assortment of various applications. Since of their lowered pace, they are best for conveyor belt programs.
Worm reduction gearboxes with shut bladders
The worm and the equipment mesh with each other in a mixture of sliding and rolling movements. This sliding motion is dominant at higher reduction ratios, and the worm and equipment are produced of dissimilar metals, which results in friction and heat. This limitations the effectiveness of worm gears to all around thirty to fifty percent. A softer material for the equipment can be used to soak up shock hundreds during procedure.
A standard gear adjustments its output independently as soon as a ample load is used. Nevertheless, the backstop complicates the equipment configuration. Worm gears demand lubrication since of the sliding use and friction introduced throughout movement. A widespread gear arrangement moves electricity at the peak load section of a tooth. The sliding transpires at reduced speeds on possibly side of the apex and takes place at a minimal velocity.
Single-reduction gearboxes with closed bladders may not need a drain plug. The reservoir for a worm equipment reducer is designed so that the gears are in consistent speak to with lubricant. Nonetheless, the closed bladders will result in the worm equipment to wear out far more speedily, which can cause premature wear and enhanced strength use. In this case, the gears can be changed.
Worm gears are typically used for speed reduction purposes. Not like standard gear sets, worm gears have increased reduction ratios. The number of equipment enamel in the worm minimizes the velocity of a distinct motor by a significant volume. This makes worm gears an eye-catching alternative for hoisting applications. In addition to their elevated performance, worm gears are compact and much less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox exhibits the arrangement of gears in the a variety of shafts of the transmission. It also exhibits how the transmission generates various output speeds from a one pace. The ratios that represent the speed of the spindle are named the stage ratio and the progression. A French engineer named Charles Renard launched 5 standard collection of gearbox speeds. The initial sequence is the gear ratio and the 2nd series is the reverse gear ratio.
The structure of the equipment axle technique in a gearbox relates to its pace ratio. In general, the velocity ratio and the centre distance are coupled by the equipment axles to type an productive transmission. Other variables that could impact the format of the gear axles consist of place constraints, the axial dimension, and the pressured equilibrium. In October 2009, the inventors of a guide transmission disclosed the invention as No. 2. These gears can be utilised to comprehend correct equipment ratios.
The input shaft 4 in the equipment housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump attracts oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends together the longitudinal route of the gearbox enter shaft 4, and it expands to its highest diameter. The chamber is relatively large, thanks to a detent 43.
Various configurations of gearboxes are based mostly on their mounting. The mounting of gearboxes to the driven tools dictates the arrangement of shafts in the gearbox. In specific circumstances, place constraints also influence the shaft arrangement. This is the reason why the enter shaft in a gearbox may be offset horizontally or vertically. Nonetheless, the enter shaft is hollow, so that it can be connected to direct via lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is described as the relationship between the enter and output shafts. This is also acknowledged as the Rotational Mount. It is one of the most well-liked varieties of types employed for drivetrain simulation. This model is a simplified form of the rotational mount, which can be utilized in a decreased drivetrain product with bodily parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is utilized to model torques amongst these two shafts.
The appropriate mounting of a gearbox is vital for the performance of the device. If the gearbox is not aligned correctly, it may possibly result in too much tension and wear. It might also consequence in malfunctioning of the related unit. Improper mounting also boosts the chances of the gearbox overheating or failing to transfer torque. It is important to make certain that you check the mounting tolerance of a gearbox ahead of installing it in a automobile.